Re: LRO: Yellow Knob will not stay down

From: Mark Pilkington (mark@skywagons.com)
Date: Thu Jun 21 2001 - 13:02:50 EDT

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    Ian,
        That is exactly what I wanted to know. Well answered, You have helped
    me a lot. Thank you.

    Ian Stuart wrote:

    > On Thursday 21 June 2001 16:08, you wrote:
    > > The yellow knob will not stay down under any circumstances. If held,
    > > it will work. What is it that physically/mechanically hold it down
    > > until you move the red back/forwards?
    > > Thanks
    > Having taken one of these apart recently, I know this one...
    > Note: the specifics of which rod does what may be wrong, but the
    > concept is correct.
    >
    > This is much easier to follow with a gearbox to look at ;)
    >
    > As always, your primary reference should be a workshop-style manual..
    >
    > In the "nose" of the transfer box (the bit that is parallel to, and
    > right of, the main gearbox, there are two rods.
    >
    > The two rods are linked together with a piece of "H" shaped metal, so
    > one can move the other back by using the "H" as a fulcrum:
    >
    > <this needs a fix-width font>
    > ========*====0 <-- red lever?
    > %
    > ========+====
    > <end of fix-width font>
    >
    > One (the inside one?) has the red-topped lever attached to it, and the
    > other terminates inside the dust cover.
    >
    > The inside rod controls a cog that engages low box in the main transfer
    > housing
    >
    > The outside one (by the above logic) has a large spring along it's
    > length, which tends to push the rod to the front. This rod engages 4WD
    >
    > In the rest position: 4x2xhigh, the red lever is forward, and the
    > yellow lever is up. The yellow lever is attached to a pin that goes
    > into the very end of the "nose". This pin is holding an "h" shaped
    > piece of metal in place.
    >
    > <this needs a fix-width font>
    > ========*====0 <-- red lever?
    > % <-- pivoting "H" piece
    > %
    > ========+====
    > <end of fix-width font>
    >
    > By moving the red lever back, you force the other rod forwards, thus
    > engaging low box (by moving cogs with the red-lever-rod) and 4wd, by
    > allowing the other rod to be pushed forwards by the spring
    >
    > Thus:
    > <this needs a fix-width font>
    > =======*====0 <-- red lever?
    > % <-- pivoting "H" piece
    > %
    > ========+====
    > <end of fix-width font>
    >
    > By moving the red lever forwards, you pull the 4wd rod backwards
    > (compressing the spring), disengaging 4wd.
    >
    > >From the rest position again, by pushing the yellow lever down, this
    > lifts the pin that is holding the "H" pivot in place, and the 4wd rod
    > is again pushed forwards by the spring, however the Hi/Lo rod has not
    > moved, so the vehicle is still in high box.
    >
    > Thus:
    > <this needs a fix-width font>
    > ========*====0 <-- red lever?
    > % <-- pivoting "H" piece
    > %
    > ========+====
    > <end of fix-width font>
    >
    > The problem now is that the "H" piece is in the wrong position for the
    > pin to be re-inserted, so the Hi/Lo lever has to be pulled backwards to
    > angle the "H" piece
    >
    > So, by moving the red lever to the rear, the spring that you see above
    > the tunnel can push the yellow lever up - which therefor pushes the pin
    > into the newly re-aligned hole (you are now in 4x4xlow.
    >
    > Therefor you can once again move the red lever forwards, and the "H"
    > piece will picot about the pin, and dis-engage 4x4.
    >
    > --
    > --==**==--
    > Ian Stuart - EDINA, DataLibrary, University computing services.
    > ---------------------------------
    > A man depriving some village, somewhere, of a first-class idiot
    > ---------------------------------
    > http://lucas.ucs.ed.ac.uk/



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