Re: [lro] Welding Galvanized Metal Safely

From: David Scheidt (dmschei@attglobal.net)
Date: Sat Nov 16 2002 - 16:00:40 EST

  • Next message: MarkoNTL: "Re: [lro] Welding Galvanized Metal Safely"

    > > Depending on the alloy 35K to 70K PSI. Galvanized sheet is about 50K
    >> PSI tensile strength. There are also aluminum bronzes available,
    >> which have higher strengths. Silicon bronze is pretty commonly used
    >> in automobile production these days.
    >
    >The numbers don't mean much to me, but I'm guessing from the sheet number
    >about as good as an ordinary mild-steel MIG wire?

    A bit less, but weld filler strength is almost never the failure
    point in a weld. Incomplete fusion, gas inclusion, undercutting, and
    such are more likely.

    >It'd be welding 70x3mm tube and 41x3mm tube to a 6mm hot-dipped plate that's
    >part of the chassis - basically given choice between it and grind the galv
    >off and ordinary MIG weld which would you choose?

    I'm not sure. I'd talk to my welding supplier -- they've got a guy
    who knows all sorts of things. I'd suggest you do the same. If you
    don't value your time, grinding and steel filler is cheaper, as
    silicon bronze wire costs 4 or 5 times as much, and requires much
    higher gas flow rates.

    David
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